Tempco Blog articles

70 bar, 100 bar, 140 bar…high pressure?

Scambiatori di calore a piastre per alta pressione

The most recent applications in the field of refrigeration, as well as a whole series of installations in industrial field, require efficient heat exchangers and especially that they are able to resist very high working pressures.

I speak for example of refrigeration systems that use as refrigerant R744, simply CO2, or of heat recovery systems with superheated water at 200 ° C.

The heat exchangers of the series TPLATE B – C, reach working pressure of 70 bars, 100 bars, 140 bars in the various embodiments and possible to operate at temperature levels so far reserved at more expensive and sophisticated process exchangers.

Compact size, excellent performance of heat transfer and low pressure drop are the three fundamental characteristics. The quality and durability of the C series is confirmed by tests carried out up to the burst test pressure of 650 bar and the test cycle of over 100,000 cycles.

TREG OHT BTB custom thermoregulating units.

TCPU INVERTER

The requirement coming from many machine manufacturers is to integrate the systems of temperature control, inside of their equipment.

Tempco always goes to the standard range of temperature control units, or with its structural and bodywork protection, the series BTB, which provides in practice the realization of the same control, skid adaptable to the needs of installation of the machine manufacturers.

  • flexographic
  • Pharmaceutical chemicals
  • Paper Industry
  • Rubber and plastic
  • textile industry

we provided units in all these areas and many others by customizing the concept of the standard thermoregulating units.

These are solutions that are typically reserved for manufacturers who need a lot of repetitive units.

During the last year, the technical department of Tempco has worked intensively with the design office, in order to extend the benefits of these solutions also to manufacturers who have decidedly contained amounts of machinery, measured in units / year, all this thanks to a study to be able to make standard solutions more special.

Brazed plate exchangers, water is always safe?

scambiatore saldobrasati a piastre

Strange question? … it is not always the water is “just water”.

Sometimes customers fight versus scaling or corrosion issue and say: “but it’s water!!!”.

To shed light on this interesting subject, here are a interesting table, prepared by our technical department, which offers a number of parameters to be controlled in the water passing over the brazed plate heat exchangers.

Water quality TPLATEB

Chocolate…recovery!!

Yes you are right and in the right place…usually we speack about energy recovery, steam, hot oil, superheated water…today we feel chocolate taste.

Our customer make lines to cover chocolate icecream and ask to our technical department a way to recover dropping chocolate.

Italian creativity helped by TCOIL, give us the economic and efficient solution.

A dimple jacket heat exchanger, flooded with hot water with food surface treatment, can recover the chocolate drop from icecream lines.

TCOIL for chocolate icecream

Leakage localization in Plate Heat Exchangers

We already discussed the importance of antifreeze a few weeks ago, in order to prevent piping and hydraulic circuits damages in our cooling plants.

Another precious technical topic in the Download section of the Tempco site refers to Localization of leakage in Plate heat exchangers.
Essential because fluids leakage in the plate pack compromises the correct working conditions of heat exchangers.

Tempco plate heat exchanger

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Localizzare perdite in uno Scambiatore a piastre

Abbiamo parlato già dell’importanza dell’antigelo poche settimane fa, onde prevenire danni alle tubazioni e ai circuiti idraulici dei nostri impianti di raffreddamento.

Un altro prezioso documento nella sezione Download del sito Tempco riguarda Come localizzare le perdite in uno Scambiatore di calore a piastre.
Fondamentale, in quanto perdite di liquidi nel pacco piastre compromettono seriamente il corretto funzionamento dello scambiatore di calore.

Tempco plate heat exchanger

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Antifreeze and incoming winter

Cold season is coming. So be aware of freezing temperatures of antifreeze solutions in you thermoregulating and cooling plants, heat exchangers, free coolers for endothermic engines and overall in machines employing hydraulic circuits.

Ice coats leaking pipes (AP Photo/Mark Duncan)

Ice coats leaking pipes (AP Photo/Mark Duncan)

To avoid expensive and unwanted bursting and damages, here’s a useful technical table from the Resources section in Tempco site with freezing temperatures of some of the most employed antifreeze solutions.

Tempco freezing temperatures

http://www.tempco.it/wp-content/uploads/2012/12/Temperature-di-congelamento_freezpoints.pdf

Technical datasheets in thermal machines engineering

Engineering a thermal machine, heat exchangers, thermoregulating units, evaporative towers, pumping systems, pipings and so on, requires the evaluation of many factors, from chemical compatibility among constructing materials to the components sizing, depending on the characteristics of fluids involved, working fluids and raw materials employed in the production process both in contact with the equipments.

Our Tempco site offers in the Resources section a wide selection of technical datasheets and tables for download, a useful engineering help of an industrial thermal machine.

Let’s start with the Chemical compatibility of some metallic and plastic materials, used in components such as pump heads, plates, valves, piping and sealings.

Tempco Chemical compatibility

http://www.tempco.it/wp-content/uploads/2012/12/Chemical_compatibility.pdf

The list offers initial informations based on manufacturer’s data combined with Tempco’s experience, being aware that chemical resistance of any material depends by several factors, specific in every single industrial application, to be then carefully evaluated in every single case.

In addition, there are also a couple of tables on Chemical and corrosion resistance of Copper and Stainless Steel AISI 316 to water in a variety of chemical factors.

Tempco copper AISI 316

http://www.tempco.it/wp-content/uploads/2012/12/aisi316.pdf

Tempco copper AISI 316 corrosion

http://www.tempco.it/wp-content/uploads/2012/12/CBE_corrosion_resistance.pdf

Cooling tower, water parameters

A Cooling tower, while operating, involves a percentage of water evaporation. That’s also the reason why this kind of machine is also called evaporative cooler.

An evaporative cooler takes advantage by the cooling power of water loosing heat during phase transition from liquid to steam. Water to be cooled falls down through the body of the cooling tower coming in contact with the ambient air circulating from bottom to the top. Being air at a lower temperature than water, and dry with a low humidity level, evaporation happens, cooling water by stealing heat to achieve the physical process.

As evaporation concerns only the water, the consequence is an increase in the concentration of minerals, salts and carbonates in circulation.

The allowed level of concentration is 3, it means three times the initial concentration of a given component.

Exceeding this level, the deposition of suspended solids and salts can damage the components of the cooling tower, in particular inside the fill pack, crucial to achieve the thermal exchange.

The result will be:

  • decrease in the cooling capacity of the tower
  • weight increasing of the thermal exchange fill packs (which will clog increasingly and exponentially)

To avoid these implications there are two solutions:

  1. periodic replacement of the water recirculation system (not sustainable, out of control and imprecise method)
  2. water softening with addition of chemical treatment to the water

Taking care of the condition of the cooling water ensures a long and reliable function of the cooling tower.

Below is a table of typical values ​​of the cooling water. Upon successful completion of the various individual parameters it is suggested to install an air conditioning system and water treatment.

WATER PARAMETERS

WATER TREATMENT COOLING TOWER