Tempco Blog articles

Plate heat exchangers from 1/2″ to 20″ nozzles

Sometimes I think it is useful to remember that the options to use plate heat exchangers are too great and allow the use in many different applications …

Tempco T PLATE P plate heat exchangers are complete of a support frame in painted carbon steel or stainless steel (for food and diary or pharma applications) and a plate pack with clip gaskets. There are different thermal lenghts, pressing depth and chevron angle.

Standard plates materials
AISI 304, AISI 316, TITANIO, TITANIO/PALLADIO, 254SMO, HASTELLOY C276, INCONEL, MONEL

Standard gasketed material

  • NITRIL
  • NITRIL PEROXIDE
  • EPDM
  • EPDM PEROXIDE
  • FPM
  • PTFE

Gaskets type
LOCK SYSTEM GLUELESS (clip)

STANDARD PLATES RANGE
Connections from DN25 up to DN500 Standard connections:

threaded external or internal UNI and/or BSP, flanged UNI, ANSI, SAE TRICLAMP, for food and diary or pharmaceutical applications

Pressure range from PN6 up to PN25, full vacuum.
Temperature range from -50°C up to +200°C.

FRAMES
Painted carbon steel
Epoxy painting system for marine or aggressive environment
Acid proof painting
Teflon based painting
Special paniting system per food anvironment
Stainless steel multipass for diary applications
Pasteurizer multisection frames
Twin unit

BOLTS
Galvanized carbon steel
Stainless steel sor food and diary executions

SPECIAL EXECUTIONS
Electropolished plates for pharmaceutical applications

Double wall execution, for safe application on pharme, food and diary processes. DW application is  a must where the 2 fluids can’t mixed themselves.

TPLATE P1

Heat recovery from steam

In turbine power generation unit, big shell and tube heat exchangers are installed to condensate and cool down the steam. Due to design conditions, this kind of heat exchangers is a must…but…

You can achieve interesting energy recovery, on low temperature steam with plate heat exchangers.

The new improved DN300 and DN500 plates give us the chance to install some big units to get this results:

  • DN300 plate type TCP9A – 15MW
  • DN500 plate type TCPZZ – 25MW

Both installed to produce hot water for heat district units, from low pressure steam (4 barg).

Customer installed 2 big plate heat exchanger for 150% total capacity, in this way they can get 75% of power also in case of unscheduled maintenance.

steam condenser phe

Vent condenser

Chemical reactor vent condenser are usually made with shell and tube heat exchangers.

In Tempco from many years we suggest a better solution with plate heat exchangers.

There are mainly 2 solutions:

We employ welded or brazed ones, because these applications needs perfect sealing to pressure and to full vacuum conditions.

The brazed ones are usually full inox esecution and semi-welded have PTFE gasket. both solutions are suitable with corrosion proof requested from chemical fluid.

Vent condenser plate heat exchanger semiwelded

Rubber and thermoregulation

After summer holidays, we come back and start-up two new interesting thermoregulating plant, both installed on rubber production machinery.

The two units replace old steam heating plant and both are designed to work witj diathermic oil at 265°C max.

 

Customer needs to regulate the temperature of different worktops with different set-point, due to changing rubber mix from floor to floor.

treg termoregulating unit for diathermic oil

After a careful check of different solutions, we opted for a “smart” solution, which provides a single heating unit, with the possibility to modulate the power, with a series of devices for adjusting the temperature of the different plates of the press.

The result is extremely functional and efficient, put the customer in a position to start the budget to convert suits presses of establishment of this new system of thermoregulation.

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Summer vacation with …tempco…

… first of all, a heartfelt thanks to all those who follow us, hoping to have given their interesting ideas and information.

After a really intense period, I wish you all to have the TIME to devote to what most excites us, relaxes us and fun.

We find ourselves here in a few weeks ready for a new year of challenges interesting and engaging, with an eye to our passions.

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Worry?…better prepare

Summer is coming, hot is arrived!

A lot of our customers are prepared:

  • They have replaced the filling of the evaporation towers
  • They installed systems adiabatic retro-fit on the dry cooler
  • They have made maintenance to the plate heat exchangers

Their production now go at the best.

Who did not do it now cares, what can you do?

Contact our service, which is prepared on time, we have in stock ready to stock, spare parts, seals, packs filling, ready to be delivered and installed and to be prepared and not worried.

Tempco service heat exchanger cooling tower filling pack

TCOIL unconventional thermal energy

TCOIL immersion heat exchangers are very flexible and suitable for a wide range of thermal energy management applications.

Heat pump linked to low thermal energy source is one of the interesting application of TCOIL.

The extreme tailor-made feature of TCOIL dimple jacket heat exchangers, make them easy to use on textile, steel mill, paper mill, chemical  and other low temperature energy recovery applications.

Maintenance operation are very easy and cost saving. It is possible to supply TCOIL electro-polished, to avoid scaling and achieve an extra easy cleaning.

TCOIL immerged dimple jacket heat exchangers

Slurry Ice, green cooling innovation

Slurry ice is a curious expression, lately emerging in industrial cooling applications, freezing and conditioning: it consists of a natural refrigerant, a sort of mud made by water and small ice crystals in suspension.

Slurry Ice

Slurry ice and snow – courtesy by www.nevexn.com

It is employed as a biphasic cold-vector fluid (liquid-solid) offering high thermal transfer efficiency due to the highest surface area available thanks to the suspended ice crystals, turning it into an innovative kind of fluid refrigerant. Slurry ice has increasingly several applications in process industry cooling, in sectors such as food & beverage, construction industry and medical, combining energy efficiency and lowered operative costs.

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Metal corrosion in thermal machines

Selecting a heat exchanger, and in general a thermal machine, the right selection of construction metals is fundamental, in order for metals to be suitable for the kind of application and effective working conditions of the machine.

Corrosion is in particular a major topic, to be carefully considered since the engineering design step, for an equipment or a customer’s plant. Metals are indeed exposed to several external agents, being subject to natural deterioration. Entity and type of factors that can contribute in several and different ways to the corrosion of a metal must be clearly evaluated, in order not only to choose the right material, but also to calculate the right thickness for the components.

Here is also a very useful and comprehensive guide on corrosion on metals, going in depth on the range of anti-corrosion coatings, inhibitors and pigments.

Tempco corrosione

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Adjusting the temperature in the paper mills processes

The production of paper requires heating and cooling processes during the various processing phases.

Paper mills normally have sizeable heating systems, often combined with cogeneration plants, that maximise the huge amount of thermal energy produced and used, recovering energy from waste production.

Some processing steps involve a precise control over the temperature, requiring specific high-precision systems because traditional steam systems cannot always meet this requirement.

pulp and paper plant production, thermoregulating unit, centralina di termoregolazione, carta e cartiere

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