{"id":9397,"date":"2023-05-12T12:07:46","date_gmt":"2023-05-12T10:07:46","guid":{"rendered":"https:\/\/www.tempco.it\/blog\/?p=9397"},"modified":"2023-05-12T12:07:46","modified_gmt":"2023-05-12T10:07:46","slug":"thermoregulation-and-energy-saving-in-vulcanization-of-latex","status":"publish","type":"post","link":"https:\/\/www.tempco.it\/blog\/en\/9397\/thermoregulation-and-energy-saving-in-vulcanization-of-latex\/","title":{"rendered":"Thermoregulation and energy saving in vulcanization of latex"},"content":{"rendered":"

A new interesting application in Tempco<\/strong><\/a> for latex vulcanization plants<\/strong>, employed for the production of pillows and mattresses<\/strong>, for which we have supplied a small thermoregulation unit<\/strong><\/a> of ours.<\/p>\n

These plants have usually a steam vulcanization section<\/strong>, inside a dedicated chamber, that however entails a significant loss of both energy and steam<\/strong>.<\/p>\n

Aiming at increasing the efficiency of the vulcanization process<\/strong>, we have therefore developed a direct heating and thermoregulating system of the mould<\/strong> using pressurized water<\/strong>, also allowing a more effective and accurate control of the temperature and a more efficient use of the energy. The process requires in particular to heat the mould (weight of 1.000 kg in aluminium) and its content (35 kg of rubber<\/a> and 25 kg of water) using pressurized water from a temperature of 50\u00b0 C up to 100\u00b0 C, in a cycle time of 30 minutes.<\/p>\n

In this particular installation, heating is achieved using a steam heat exchanger<\/strong><\/a>, but it can be also obtained using electrical heating<\/strong>.<\/p>\n

\"Tempco<\/p>\n

The project has been developed by Giovanni Caschetto<\/strong><\/a>, an engineer with a strong know-how and expertise in the field of latex products<\/strong> (mattresses and pillows), developed first in Italy and then in China. Overall, the system allows an energy saving of 50%<\/strong> in the production of the heat required by the vulcanization process. Thus this is a kind of solution that allows also small enterprises to implement an internally owned production line, with limited investments both in terms of installation and energy consumption.<\/p>\n

\"Tempco<\/p>\n

\"Tempco<\/p>\n

\"Tempco<\/p>\n

Stay connected and updated on the latest applications of thermal energy management<\/strong> by subscribing our monthly Tempco Newsletter – Solid Temperature<\/a><\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"

Thermoregulation unit in a latex vulcanization plant with pressurized water and a steam heat exchanger for the heating of the mould achieving an energy saving of 50%, in the production of pillows and mattresses. <\/p>\n","protected":false},"author":5,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[73,63,66,113,473,76],"tags":[486,126,74,138,137,3709,3712,1677,3711,1737,760,1543,1021,382,3592,128,3710],"class_list":["post-9397","post","type-post","status-publish","format-standard","hentry","category-energy-saving","category-heat-exchangers","category-heating","category-plate-heat-exchanger","category-scambiatori-a-piastre-en","category-thermoregulation-unit","tag-efficiency","tag-energy-efficiency","tag-energy-saving-2","tag-heat-exchangers-2","tag-heating-2","tag-latex","tag-mattresses","tag-moulds","tag-pillows","tag-pressurized-water","tag-rubber","tag-solid-temperature","tag-steam","tag-thermal-energy","tag-thermoregulating-unit-en-2","tag-thermoregulation","tag-vulcanization"],"yoast_head":"\nThermoregulation and energy saving in vulcanization of latex - 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