{"id":7863,"date":"2020-11-20T15:07:31","date_gmt":"2020-11-20T14:07:31","guid":{"rendered":"https:\/\/www.tempco.it\/blog\/?p=7863"},"modified":"2023-03-17T12:32:58","modified_gmt":"2023-03-17T11:32:58","slug":"characteristics-and-applications-of-double-wall-heat-exchangers","status":"publish","type":"post","link":"https:\/\/www.tempco.it\/blog\/en\/7863\/characteristics-and-applications-of-double-wall-heat-exchangers\/","title":{"rendered":"Characteristics and applications of double wall heat exchangers"},"content":{"rendered":"<p>Prompted by a great and interesting <a href=\"https:\/\/www.youtube.com\/watch?v=CCtCDqQxrSo\" target=\"_blank\" rel=\"noopener\">video published by <strong>Kaori<\/strong><\/a>, our long partner for <a href=\"https:\/\/en.tempco.it\/solutions-en\/heat-exchangers\/brazed-plate\/\" target=\"_blank\" rel=\"noopener\"><strong>brazed plate exchangers<\/strong><\/a>, on its Youtube channel, let\u2019s go talk about <strong>double wall heat exchangers<\/strong>.<\/p>\n<p>Double wall heat exchangers are <strong>security type exchangers<\/strong>, having a peculiar construction with a double plate, hence their name \u2018double wall\u2019. This ensures that even in case of <strong>breaking or cracking of a plate<\/strong>, due to corrosion or other causes, the <strong>mixing between the primary and secondary fluid is avoided<\/strong>.<\/p>\n<p>This is a kind of construction that can be applied both with <strong>brazed plate exchangers<\/strong> and <a href=\"https:\/\/en.tempco.it\/solutions-en\/heat-exchangers\/gasketed-plate\/\" target=\"_blank\" rel=\"noopener\"><strong>gasketed plate exchangers<\/strong><\/a>, but also in <a href=\"https:\/\/en.tempco.it\/solutions-en\/heat-exchangers\/shell-and-tube-heat-exchangers\/\" target=\"_blank\" rel=\"noopener\"><strong>shell and tube exchangers<\/strong><\/a>. This is employed wherever the mixing between the fluids is absolutely to be prevented. That\u2019s the case of <a href=\"https:\/\/www.tempco.it\/blog\/en\/6239\/heating-in-poultry-industry\/\" target=\"_blank\" rel=\"noopener\">food industry<\/a> for example, where products that have to be cooled before bottling, such as <strong>mineral water, beverages, milk or wine<\/strong>, don\u2019t have to mix with cooling water, maybe not even potable.<\/p>\n<p>Further applications are with <strong>hydraulic oil<\/strong> and <a href=\"https:\/\/www.tempco.it\/blog\/en\/5892\/diathermic-oil-life-span-in-thermoregulating-units\/\" target=\"_blank\" rel=\"noopener\"><strong>diathermic oil<\/strong><\/a>, where the presence of water within the oil could lead to damages or also be extremely dangerous. The cooling of <a href=\"https:\/\/www.tempco.it\/blog\/en\/7858\/cooling-towers-in-high-power-converter-testing\/\" target=\"_blank\" rel=\"noopener\">oil in power converters<\/a> is another application field, where the mixing of oil and water can cause very expensive damages.<\/p>\n<p><iframe loading=\"lazy\" title=\"SCAMBIATORI A DOPPIA PARETE\" width=\"750\" height=\"422\" src=\"https:\/\/www.youtube.com\/embed\/ZUOsLJjIf_s?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe><\/p>\n<p>&nbsp;<\/p>\n<p>In gasketed heat exchangers the breakage of a gasket doesn\u2019t lead to fluids&#8217; mixing, because leakages go outside of the exchanger. <strong>Fluids can mix only in case of a crack in a plate<\/strong>. With double wall heat exchangers, even in case of cracking of a plate the <strong>leakage flows outside of the exchanger<\/strong>, making it immediately visible. In case of double wall shell and tube exchangers the leakage is not so immediately visible. In this case, there is a collecting chamber where leakages flow, and it can be equipped with special sensors alerting the maintenance team or the plant manager that a leakage happened, and thus that there is a cracked tube.<\/p>\n<p>Clearly, double wall exchangers involve much higher costs, because at least the <strong>construction materials are doubled<\/strong>. In addition, the air space between the two walls decrease the thermal exchange coefficient, thus requiring an <strong>increase of the thermal transfer surface<\/strong>. This is even more impacting on shell and tube exchangers, yet usually offering lower thermal transfer rates, which further decrease with the addition of a tube in tube and an additional air space.<\/p>\n<p>Anyway, double wall exchangers are a mandatory choice in all of those applications where it is <strong>necessary to avoid the mixing between the fluids<\/strong>.<\/p>\n<p>Subscribe here to our <strong><a href=\"https:\/\/en.tempco.it\/newsletter-solid-temperature\/\" target=\"_blank\" rel=\"noopener\">Tempco Newsletter &#8211; Solid Temperature<\/a><\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Double wall exchangers are a security type of heat exchanger, employed to completely avoid the risk of mixing between primary and secondary fluid in case of breakage of plates or tubes.<\/p>\n","protected":false},"author":5,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[64,247,469,63,113,473],"tags":[1073,127,474,392,2602,556,2051,1874,3535,484,2600,2601,479,2604,123,2603,129,1543,1334,125,2605],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.5 - 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