{"id":7608,"date":"2020-05-29T14:54:28","date_gmt":"2020-05-29T12:54:28","guid":{"rendered":"https:\/\/www.tempco.it\/blog\/?p=7608"},"modified":"2020-05-29T15:02:33","modified_gmt":"2020-05-29T13:02:33","slug":"plate-heat-exchangers-revamping-for-covid-19-treatment-api-production","status":"publish","type":"post","link":"https:\/\/www.tempco.it\/blog\/en\/7608\/plate-heat-exchangers-revamping-for-covid-19-treatment-api-production\/","title":{"rendered":"Plate heat exchangers revamping for covid-19 treatment API production"},"content":{"rendered":"<p>These are the images of a second intervention we did on <a href=\"https:\/\/en.tempco.it\/solutions-en\/heat-exchangers\/\" target=\"_blank\" rel=\"noopener\"><strong>plate heat exchangers<\/strong><\/a> of a customer in the <strong>pharma industry<\/strong>, that employs them in a production line of <a href=\"https:\/\/www.tempco.it\/blog\/en\/7482\/covid-19-even-a-heat-exchanger-makes-a-difference\/\" target=\"_blank\" rel=\"noopener\">API used for the treatment of Covid-19<\/a>.<\/p>\n<p>The customer called us two days before Easter, and the regenerated exchanger was ready to be delivered the following friday. The exchanger is composed by <strong>85 titanium plates<\/strong>, since the customer works using an <strong>anti-freeze solution<\/strong>, an aggressive agent on <strong>AISI 316 stainless<\/strong> steel and potentially causing <a href=\"https:\/\/www.tempco.it\/blog\/en\/6869\/boiling-water-in-a-pot-and-pitting-in-plate-heat-exchangers\/\" target=\"_blank\" rel=\"noopener\">pitting<\/a> on this material.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter size-full wp-image-7595\" src=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-a-piastre-API-covid-19.jpg\" alt=\"scambiatori a piastre API covid-19\" width=\"964\" height=\"657\" srcset=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-a-piastre-API-covid-19.jpg 964w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-a-piastre-API-covid-19-300x204.jpg 300w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-a-piastre-API-covid-19-768x523.jpg 768w\" sizes=\"(max-width: 964px) 100vw, 964px\" \/><\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter size-full wp-image-7597\" src=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-API-covid-19.jpg\" alt=\"scambiatori API covid-19\" width=\"765\" height=\"1020\" srcset=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-API-covid-19.jpg 765w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-API-covid-19-225x300.jpg 225w\" sizes=\"(max-width: 765px) 100vw, 765px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>The intervention started with an overall <strong>visual check of the exchanger<\/strong>, continuing <strong>with complete disassembly<\/strong> and with the regeneration. The revamping operation involved the following steps:<\/p>\n<ol>\n<li>Plates cleaning with high-pressure washer;<\/li>\n<li>Old gasket removal without using metal tools;<\/li>\n<li>Plates cleaning with proper chemical bath, rinsing and drying;<\/li>\n<li>Gasket housings cleaning to remove rubber and\/or glue traces;<\/li>\n<li>Visual check of plates and pressing geometry control, with restoring if needed;<\/li>\n<li><strong>Control with penetrating liquids on 100% of plates<\/strong> (CND controls);<\/li>\n<li>Washing to remove any remaining of penetrating liquids on plates and drying;<\/li>\n<li>Supply and application of the new gasket.<\/li>\n<\/ol>\n<p>Due to the fact that titanium is the plates&#8217; material here, controls with penetrating liquids must be very scrupulous, because titanium is very much <a href=\"https:\/\/www.tempco.it\/blog\/en\/5122\/metal-corrosion-in-thermal-machines-2\/\" target=\"_blank\" rel=\"noopener\"><strong>resistant against corrosion<\/strong><\/a> and <a href=\"https:\/\/www.tempco.it\/blog\/en\/4771\/chlorine-water-titanium-or-stainless-steel\/\" target=\"_blank\" rel=\"noopener\">chloride assault<\/a>, but it\u2019s a more fragile material compared to steel.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter size-full wp-image-7601\" src=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/revamping-scambiatori-API-covid-19.jpg\" alt=\"revamping scambiatori API covid-19\" width=\"907\" height=\"511\" srcset=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/revamping-scambiatori-API-covid-19.jpg 907w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/revamping-scambiatori-API-covid-19-300x169.jpg 300w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/revamping-scambiatori-API-covid-19-768x433.jpg 768w\" sizes=\"(max-width: 907px) 100vw, 907px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\" wp-image-7603 alignleft\" src=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-piastre-titanio-API-covid-19.jpg\" alt=\"scambiatori piastre titanio API covid-19\" width=\"306\" height=\"533\" srcset=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-piastre-titanio-API-covid-19.jpg 553w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/scambiatori-piastre-titanio-API-covid-19-172x300.jpg 172w\" sizes=\"(max-width: 306px) 100vw, 306px\" \/>Having it all be done, the exchanger has been closed respecting the tightening standard settings, then proceeding with <strong>pressure test of both circuits<\/strong> separately. A <strong>data plate<\/strong> has been put on the machinery, updated with the date of the regeneration intervention and a <strong>serial number for future traceability of spare parts<\/strong> employed (gaskets, nozzle liners). The revamped exchanger was finally ready to be re-installed.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter size-full wp-image-7605\" src=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/rigenerazione-scambiatori-piastre-API-covid-19.jpg\" alt=\"rigenerazione scambiatori piastre API covid-19\" width=\"907\" height=\"680\" srcset=\"https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/rigenerazione-scambiatori-piastre-API-covid-19.jpg 907w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/rigenerazione-scambiatori-piastre-API-covid-19-300x225.jpg 300w, https:\/\/www.tempco.it\/blog\/wp-content\/uploads\/2020\/05\/rigenerazione-scambiatori-piastre-API-covid-19-768x576.jpg 768w\" sizes=\"(max-width: 907px) 100vw, 907px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>Subscribe here to our <strong><a href=\"https:\/\/en.tempco.it\/newsletter-solid-temperature\/\" target=\"_blank\" rel=\"noopener\">Tempco Newsletter &#8211; Solid Temperature<\/a><\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Regeneration of titanium plate heat exchangers for a customer in the pharma industry, in a production line of an API employed for the treatment against Covid-19. <\/p>\n","protected":false},"author":5,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[469,63,473],"tags":[441,2173,1638,803,2319,254,2170,2316,2323,487,475,138,2320,866,123,2318,2321,2314,1118,356,1543,2317,429,1098,255,2315,2322],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.5 - 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