{"id":7377,"date":"2020-02-05T16:12:14","date_gmt":"2020-02-05T15:12:14","guid":{"rendered":"https:\/\/www.tempco.it\/blog\/?p=7377"},"modified":"2020-02-05T16:12:14","modified_gmt":"2020-02-05T15:12:14","slug":"how-to-select-heaters-in-thermoregulating-units-design","status":"publish","type":"post","link":"https:\/\/www.tempco.it\/blog\/en\/7377\/how-to-select-heaters-in-thermoregulating-units-design\/","title":{"rendered":"How to select heaters in thermoregulating units design"},"content":{"rendered":"<p>A new video on our <a href=\"http:\/\/youtube.com\/c\/TempcoItalia\" target=\"_blank\" rel=\"noopener\"><strong>Tempco YouTube channel<\/strong><\/a> is about the <strong>selection of electric heaters<\/strong> in <a href=\"https:\/\/www.tempco.it\/blog\/en\/6522\/how-to-correct-commissioning-of-thermoregulating-units\/\" target=\"_blank\" rel=\"noopener\">thermoregulating units<\/a>.<br \/>\nThe range of Tempco\u2019s <a href=\"https:\/\/en.tempco.it\/solutions-en\/thermo-regulating-units\/\" target=\"_blank\" rel=\"noopener\"><strong>Treg thermoregulating units<\/strong><\/a> enables to regulate the temperature of fluids employed in industrial processes, in a wide temperature range from <strong>-20\u00b0 C up to +300\u00b0C<\/strong>. Depending on the temperature level required, the units work using different thermal fluids, such as <strong>glycol water<\/strong>, <a href=\"https:\/\/www.tempco.it\/blog\/en\/6172\/the-5-must-to-do-point-to-start-up-treg-hce-hcst-o-oh-diathermic-oil\/\" target=\"_blank\" rel=\"noopener\">diathermic oil<\/a> or silicon oils.<\/p>\n<p>Electric heaters are employed to heat up the water or the oil, aimed to work as thermal vectors when other heat sources are not available, such as steam.<\/p>\n<p>Their function is very delicate, as they have often to heat up fluids with <strong>significant thermal capacities<\/strong>, but at the same time they have to <strong>preserve to fluid to be heated<\/strong>. At this purpose, there are some <strong>critical temperature limits<\/strong> for the fluid that must not be surpassed. The value to consider is the <strong>surface temperature of the heater<\/strong> at its contact with the fluid.<\/p>\n<p>Diathermic oil requires in particular lower surface temperatures of the heater, in order to <strong>avoid the cracking of the oil<\/strong> itself. When carbonized, the deteriorated oil creates a coating on the heater surface, lowering its <strong>thermal conductivity and heating efficiency<\/strong>, also leading to collateral effects such as the burn or short circuit of the heater.<\/p>\n<p><iframe loading=\"lazy\" width=\"750\" height=\"422\" src=\"https:\/\/www.youtube.com\/embed\/edc8z5rC9PI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe><\/p>\n<p>Heaters must thus be sized according to a <strong>very low specific heat<\/strong>, that is watts dissipated by cm2, using specific charts during the design of thermoregulating units, in order to maintain heater\u2019s surface temperature within the values allowed for the fluid employed. <strong>Temperature sensors<\/strong> are thus integrated inside the heaters, in direct contact with the external surface of the heating element checking its surface temperature, limiting the functioning when design limits are exceeded.<\/p>\n<p>Heaters can have different shapes and be made in several materials, such as <strong>carbon steel, copper and stainless steel<\/strong>, according to the kind of fluid they are supposed to work with. In our Treg thermoregulating units we employ <strong>custom made cored heaters<\/strong>, with very low surface temperatures and specific heat.<\/p>\n<p>A low specific heat <strong>requires a greater surface<\/strong>, meaning bigger heaters and higher costs in order to achieve the temperature needed. Nevertheless this measure ensure a <strong>longer service life for the heater<\/strong>, and therefore a longer service life of the thermoregulating unit, resulting in important savings in the long term.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>How to select heaters in thermoregulating units design, low surface temperature and specific heat ensure a longer service life of the unit while protecting the fluids to be heated. <\/p>\n","protected":false},"author":5,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[61,66,76],"tags":[2104,775,392,2109,432,1151,2103,137,2108,1543,2105,2106,2107,234,128],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How to select heaters in thermoregulating units design - Tempco Blog<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.tempco.it\/blog\/en\/7377\/how-to-select-heaters-in-thermoregulating-units-design\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to select heaters in thermoregulating units design - 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